Welding

Under construction

Chimney systems

PRODUCTION OF BLACK CHIMNEY PIPES

In order to meet our Customers’ expectations, in 2009 we started production of black chimney pipes made from steel sheets 2,0 mm thick.

Produced pipe diameters: Ø 150, 180, 200

Produced pipe lengths: 250 mm, 500 mm, 1000 mm

System of connection flues made of steel sheets 2mm thick is designed to remove fumes with maximum operating temperature of 600°C from solid fuel fired heating equipment.

Chimney systems from stainless steel

Our offer also includes single-wall chimney systems for installation in existing ceramic chimneys, as well as double-wall chimney systems for installation on the outside of building’s ceramic wall or on external walls or inside metal constructions.

We manufacture single chimney connection elements, as well as industrial free standing chimneys from steel sheets with thickness in the range from 0,5 mm to 2 mm and dimensions in the range from fi 60 mm to fi 1200 mm.

Punching

Punching machine FINN-POWER

Our company has implemented a new technology of punching thin sheets by CNC method on the FINN-POWER punching machine that ensures quality and repeatability of the punched elements.

Punching machine FINN-POWER Express Type: F5SU

• punching power 300kN
• maximum size of the sheet 2500×1250
• automatic loading and unloading

Maximum thickness of the sheets:

• black steel 2,0mm
• stainless steel 1,5mm
• aluminium 4,0mm
• galvanized steel 2,0mm

Metal bending

Bending Centre SALVAGNINI

• Thickness of the material for bending (0-2 mm)
• Maximum height of bending 127 mm
• Angle of bending (3-135°)
• Maximum length of bending – 2500 mm
• Maximum internal bending dimension 210 x 127 mm

Laser metal cutting

Laser cutting allows to achieve any shape without need for further mechanical processing.

Advantages of our service:

• High quality and accuracy of cutting, up to 0,1 mm
• Possibility to make one item as well as series of many thousands
• 100% reproducibility of the details
• As a rule parts cut with a laser do not require additional processing
• Great savings of the material due to optimal placement of the cut parts on the sheet

Price offer – is determined after consideration of the documentation and drawings of the cut parts.

Drawings provided in the DGW or DXF (Auto CAD) format

Recommended scale 1:1 shortens production time and lowers preparation cost for the production.

We have the following lasers:

BYSPEED 3015 – BYSTRONIK

• Laser’s power 4,4 kW
• Used lenses 5”; 7,5”\
• Area of work X=3000 mm, Y=1500 mm, Z= 100 mm
• Maximum thickness of the cut sheets: structural steel 25 mm, stainless steel 20 mm, aluminium 10 mm

PLATINO HS1530 – PRIMA

• Laser’s power 3.5kW
• Used lenses 5’’; 7,5’’
• Area of work X=3000 mm, Y=1500 mm, Z= 115 mm
• Maximum thickness of the cut sheets: structural steel 20 mm, stainless steel 10 mm

Powder painting

Powder painting involves electrostatic application of powder layer on an element and its polarization in high temperature. It is the most modern and most effective way of metal coating.

Powder painting shop IDEAL-LINE

The maximum dimensions of the elements:

• height – 2,20 m
• width – 0,60 m
• length – 6,00 m

The technology of surface preparation ensures durability, adhesion and corrosion resistance.

We paint details in different colours and coating types.

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Sale of fireplace inserts

As a foundry we also have our own products – monolithic fireplace inserts. The entire production process takes place in our factory. The fireplace inserts after being casted from the top quality grey cast iron are then processed by us and delivered directly to customers. The quality of manufactured fireplace inserts has been confirmed by numerous tests, certificates and ten years manufacturer’s guarantee.

We can offer our customers a wide range of products.

• The furnace in monolithic fireplace inserts is a comprehensive cast but the doors and front of the ash pit are adjusted to the casing using a grinding method, this allows complete tightness and stability of the inserts’ construction.
• All of our fireplaces are manufactured according to the norms EN 13.229 and 13.240
• The nominal power input of the inserts range from 6,5 kw to 17 kw
• The weight of the manufactured inserts range from 120 kg and 300 kg
• The thickness of the casing walls is from 8 mm to 22 mm
• We are manufacturing traditional fireplace inserts with hot air distribution system, which are hardwood fired.
• Our products have 10 years manufacturer’s warranty.

More information is available on the website www.monolity.pl

Patterns for external companies

The Pattern and Carpentry Department at Odlewnia Tarnów Sp. Z o.o. is making patterns necessary to manufacture casting moulds both wooden (multiple use) and from styrofoam (disposable).

Apart from pattern preparation necessary for our own production, we design and make patterns for the third party companies.

The Pattern and Carpentry Department includes the painting shop, where patterns are being colour marked after passing quality control at the carpentry shop. Then the patterns are labelled with appropriate symbols. This is the final stage in preparation for casting. The patterns are then passed to the production hall or to a customer straight from the painting shop.

Machining

Through our long term and selected for quality purposes partners, who hold the required certificates and permits, we can offer our customers machining of the castings.

Our partners use conventional processing machines as well as state-of-the-art numerically controlled CNC machines.

Thermal processing of the castings

Odlewnia Tarnów Sp. z o.o. provides services of stress relief annealing for external customers.

The detail information regarding availability and prices can be obtained from our sales department.

Contact:

Marta Patyk

Phone: +48 14 63 00 722
Mobile: +48 667 843 156
Fax: 14 63 00 723
m.patyk@otot.eu